In 2024, Keogh’s achieved a major milestone in energy efficiency, reducing electricity usage per unit output from 246.52 kWh/t in 2023 to 191.92 kWh/t, exceeding its milestone target by 23.3%.
A major factor in this success was the implementation of a site wide electricity management system. Multiple electricity meters were installed across the farm allowing the team to track electricity usage and identify where energy was being wasted. Any spikes in usage were promptly investigated and resolved immediately.
In addition, a more energy-efficient fryer, designed to support higher output while consuming less energy was also installed. This investment not only improved production capacity but also aligned with Keogh’s long-term environmental goals, demonstrating how targeted upgrades can deliver both operational and sustainability benefits.
Keogh’s also streamlined its product range to reduce short production runs, which tend to be energy intensive. By focusing on fewer flavour variants, the company maximised efficiency across its production lines. This strategic move helped reduce energy waste and improved consistency in output, reinforcing the link between smart product planning and environmental performance.
Operational adjustments further enhanced energy savings. Keogh’s restructured its production schedule to ensure continuous operation throughout the day, eliminating line stoppages and the need to reheat cooking oil after lunch breaks. These changes reduced unnecessary energy use and improved overall workflow, showcasing the company’s commitment to refining even the smallest details for greater impact.
Regular reviews of production processes ensure that energy efficiency remains a core focus. Keogh’s continues to monitor and optimise its operations, maintaining momentum toward its sustainability targets.